BOAT LIFT CABLE

NOTHING LASTS FOREVER – EVEN A LIFT CABLE

Typical Lift cable

That’s true!  Your cables will eventually need replacement.  When?  That depends on you. If you’ve been around boat lifts for any length of time you have seen problems with boat lifts.  Typical problems include corrosion, chafe, broken strands or kinks on the cables..

Let’s start by looking at the typical construction of a lift cable.   

 

 

7 x 7 cable construction

 

 

The most common types are the 7 x 7 and 7 x 19 construction. As you can see they are not simply a wire hanging down that lifts your boat up.  They are more complex than that. 

The individual strands are wrapped together as shown  Then they are wrapped again around a core.  

HOW DO CABLES GET DAMAGED?

There are two types of wear:

External abrasion

image of Typical Cable Stacking

Typical Cable Stacking

This occurs when the cable bends around the winch drum and lift pulleys.  On the winch drum, they rub against the adjoining wire or the drum sides.  This rubbing causes wear on the external strands which will eventually wear through the individual stands. 

If the cable doesn’t wrap properly, it starts to stack on the side of the winch drum.  When the cable eventually slips off the “stack”, even though it is only dropping 1/4″ to 1/2″, the resulting noise shocks anyone nearby. It was under hundreds of pounds of pressure from the boat.  This situation is usually caused by misalignment of the winch drum or a poorly threaded situation. 

New ShoreMaster winches are attached with a complete housing around the upright post which prevents this from happening due to winch misalignment.  More on this later in this discussion.

Internal abrasion

Internal abrasion occurs whenever strands work against each other under load.  Each time a boat is raised or lowered over a winch drum, there is internal wear. Each strand of wire in the winding is moving at a slightly different speed. Abrasion of the strands is the result. When you lose too many strands, you lose a lot of strength. This condition cannot be eliminated but it can be controlled by using the proper size winch drum and pulleys.

A point often overlooked – internal abrasion and the resulting corrosion or rust in a galvanized cable, can be hidden and may not show visible damage. A cable like this may sometimes fail without prior warning.

ASSUMING IT IS WELL CARED FOR, HOW LONG SHOULD IT LAST?

Experts say that to be safe, replace a galvanized cable every two years.  All things being equal, stainless wires will last longer-up to twice as long. But don’t rush out and try to change all your cables to stainless. Galvanized cable has its place on your lift.  For one, they are stronger than stainless steel and can bend easier around the pulley and winch drum.  

An improperly positioned boat may send your boat into the water.  See https://wisconsinpws.com/boat-lift-safety-updated/ for more information.

When in doubt, replace the cable. Trying to squeeze another year out of the cable isn’t worth the risk of dropping your boat or personal injury.

COMMON PROBLEMS WITH BOAT LIFT CABLES

image of frayed lift cable

Frayed Boat Lift Cable

Chafe or fraying – are those fine broken strands that poke or cut your hands when you slide your hands along the cable.  If you catch your clothes when they brush against a cable you have “chafe” or fraying.

Chafe may be the result of faulty sheave alignment or improper drum winding.

Lowering a lift rack without any weight on it, especially on a small lift like a PWC lift, may also result in a “backlash.”  This is discussed later.

Note: Be aware that most winches require at least 50 lbs of weight to work correctly.

BROKEN STRANDS

Broken Strands

Broken strands are very dangerous. Boat lifts with this type of damage should be replaced immediately.

CORROSION

image of corroded & Frayed cable

Corroded & Frayed Boat lift Cable

Corrosion presents a significant problem for galvanized cables. When the protective layer of galvanizing wears through as discussed above, corrosion will begin. Corrosion may not always be visible to the naked eye. The first time you become aware of the corrosion could be when the cable breaks.

Corrosion may also occur “inside” the cable with little or no external evidence of the damage as discussed above. Any cable showing external signs of rust or corrosion needs replacement.

BACKLASH

image of Boatlift Cable backlash

Boat lift cable backlash

When a lift is lowered to the bottom and the winch continues to move the result will be a Backlash.  If there is insufficient tension on the cables they will “spring” in every direction on the winch drum. When you retighten the cable, the loose cables become snarled and can wrap up like a backlash in a fishing reel.

WHAT IF I EXPERIENCE A BACKLASH?

Whenever a cable experiences a backlash DO NOT use your bare hands to repair the problem (chafe). You won’t soon forget this if it happens to you. People have also lost fingers when a cable snaps back onto a winch drum.  Make sure you wear leather gloves and keep tension on the cable at all times. Keep your hand at least 12″ from the winch to prevent entanglement.

When you experience a backlash, lower the boat into the water to prevent the cables from interleaving further on the drum.

 

Never use bare fingers or pliers to align the cables. As always, carefully handle it to avoid breakage of the wire strands.

Next, unwind the winch while keeping tension on it. Do this until you see the bottom layer on the drum. Re-wrap the cable onto the winch drum while maintaining tension. Rewind it in even layers. Be sure to close any gaps between the cable on the winch drum.

Finally, it is time to return your boat to the lift to raise it, making sure the cable continues to wind smoothly. If the problem persists, call your lift dealer (that’s PWS)

DID YOU REMEMBER THE WIRE “MEMORY”?

image of Properly wound boat lift cable

Properly wound cable

“Memory” allows the cable to play out and rewind onto the drum in a neat pattern. The wire must wind in a set pattern. Loose that “memory” and misalignment occurs which will cause the cable to turn against the side of the winch drum.

Maintain tension at all times to prevent the cable from interleafing with the windings in a lower layer. Fill in each layer completely, leaving no gaps.

WHAT’S COMING UP NEXT WEEK?

Next week we give you more information about boat lift cables and what you can do to lengthen their life.

Remember

Pier & Waterfront Solutions (PWS) specializes in all ShoreMaster docks, lifts, and accessories.

We are located in the center of Door County at 7325 St Hwy 57, just south of Sturgeon Bay at the intersection with Idlewild Road. Our staff looks forward to serving all of your waterfront needs.

Call Jerry at 920-493-4404 or Email Jerry@wisconsinpws.com for more information. 

 

BOAT LIFT SELECTION – UPDATED

BOAT LIFT SELECTION – UPDATED

BOAT LIFT SELECTION

Purchasing a boat lift (new or used) can be very confusing.  There is a lot to consider before making your selection. This article will assist you in making the right decision.

Let’s start with, where will you be using the boat lift?

Why is location important? The location will be an essential consideration for determining the suitability of a boat lift for the body of water you are on.  Will you be on the Bay of Green Bay, Lake Winnebago, a river or a small inland lake?

On larger bodies of water, vertical boat lifts are the preferred choice. Why? The answer is the extra lifting height you get versus a cantilever lift.

2019 Storm Challenges

 

2019 is proving to be a challenging year for most dock and boat lift owners. With record-setting water depths and strong, frequent storms, owners see the need for the higher lifting capacities.

Unlike people on small lakes, the Bay of Green Bay and Lake Winnebago present unique problems for boaters. The reasons are the storm surges. A storm surge is caused by sustained winds blowing in one direction with no rivers or creeks on the leeward side to relieve the pressure of the water piling up. Wave action of 4 or more feet on top of a water surge makes the situation even worse.

These two factors combined, mean you will need a lift that raises high enough to keep your investment from being damaged. You also need the most durable frame construction possible.

Frame strength is achieved by using a more substantial square or rectangular frame versus a round, thin tube. If the frame is not strong enough, you won’t get the extra protection your boat deserves. That’s why PWS only handles ShoreMaster boat lifts.

Rivers have unique problems in the form of fluctuations in water depth in early spring from snow melting and heavy rain runoff during the season.  Any boat lift must be capable of handling the changing water levels here too.

Depth of water is another consideration.

Vertical lifts, with a “V” rack, require about 6″ of water plus the draft of the boat to operate.  This low water requirement is vital if the water recedes in late summer or fall.

Boat length, width, and weight affect your choice.

PWS recommends that you consider not only the length, width, and weight of the boat you currently have, but also the possibility of a larger boat in the future.  It will save you money in the long run. People frequently change to a bigger, better boat, so you should not ignore this issue.  

Why do we insist on checking the weight you give us for your boat?

It’s not that we don’t trust you – we simply don’t trust you, but in a good way. Our reputation is on the line with every lift we sell, so it has to be the right one for your needs. Some salespeople quickly choose the lift you “need” without even looking up the Specifications to be sure. Remember, the weight is more than the boat weight.

See also https://wisconsinpws.com/boat-lift-calculations-part-4/

Will you raise the boat by hand or do you need a motor?

image of 24 V Solar Panel arrangement

24 V Solar Panel arrangement

Do you want to raise your boat with the winch wheel or use a remote-controlled motor to do the work for you?  12V/24V D.C. motors power most boat lifts with 120V A.C. used less frequently.

 

Nature charges your battery via a solar panel, and there is no cost to do it.

A.C. versions, while available, require 120 V power at the boat site and require more care to prevent electrical shock.

 

What are the Frame Materials?

image of corroded & Frayed cable

Corroded & Frayed Boatlift Cable

The most popular boat lifts in N.E. Wisconsin have aluminum frames and stainless steel cables.  

There are still a few steel boat lifts around.

 But they are few and far between due to their weight, limited lifting heights and susceptibility to rust.

Aluminum boat lifts will have either galvanized or stainless steel cables. Sometimes they have a combination of both materials.  Stainless steel cables last as much as 2-4 times longer than galvanized steel cables and don’t rust.

 

What about the pulleys on the lift?

 

image of ShoreMaster Brass Pulleys

ShoreMaster Brass Pulleys

Pulleys on boat lifts will be either plastic, steel or brass construction. Robust brass pulleys with stainless steel hubs are

image of SS Rail

Plastic Pulleys

the best choice while plastic pulleys are not recommended even on the lighter PWC lifts. The heavier the boat, the more critical it is to have stainless steel and brass materials.

Plastic pulleys become brittle over time. Eventually, the edges break off, and the cable gets jammed between the frame and the pulley. Raising a boat with a jammed cable is extremely hard to do.

Who will install the boat lift?

A professional company is best suited to do this for you.

Boat lifts in the 5000# range or larger, definitely require professional installation and removal services. It’s not a job for amateurs. Do you have a dependable provider for this service?  PWS has experienced, trained people and the necessary equipment to do it for you,

What is the Warranty?

Many boat lifts come with a 1 or 2-year factory structural warranty.  Some have five-year, and a few even have a 10-year warranty.   ShoreMaster boat lifts carry a full 15-year structural warranty.  The 15-year warranty is the best on the market. 

SEE  https://shoremasteravala.blob.core.windows.net/media/1588/shoremaster-warranty-12142016.pdf

Now it’s up to you! Our recommendation? See what your neighbors have to say about PWS. 

Customer Testimonials

Do you have a friend that might be interested in this post?  Please forward it to them.

Pier & Waterfront Solutions

PWS is located at 7325 St. Hwy 57. That’s 1 mile North of County MM (Hwy 42) and 3 miles south of Sturgeon Bay at the Idlewild Road intersection.  Or – for more information, you can call Jerry @ 920-493-4404.

WALKING PLATFORM

WALKING PLATFORM

WALKING PLATFORM FOR JET SKI LIFTS

Walking Platform

Walking Platform

A walking platform for your ShoreMaster vertical jet ski lift is an essential add-on from Pier & Waterfront Solutions.  These stainless steel walking platforms are made exclusively for the SM 1064 and SM 1264 jet ski lifts (PWC lifts).

The walking platform consists of a stainless steel, perforated platform that mounts securely to the lift rack.  The platform never rots and is extremely strong.  It’s simple to install – one 9/16″ wrench is all you need.  No drilled holes required

A stainless steel walking platform provides a stable platform for loading, refueling, or working on your jet ski. 

 

 

Duel walking platforms

The platform allows easy access to both sides of the jet ski.  With access on both sides, the platform will enable you to put a cover on while high and dry.

Why scramble over your jet ski to put a cover around it?  Why get tossed around by the waves while trying to work.  There won’t be any more standing on the lift rack where the risk of falling off or injury is the greatest.

Imagine being able to service and refuel your jet ski without having to stand in the water or pulling it up on the rocks.  Now you have a loading platform to set your equipment on when working on the engine or re-fueling your unit.  You can do all kinds of work and stay dry.

Want more?

ShoreMaster winch tube extension

ShoreMaster winch tube extension

How about a winch extension post which allows you to reach the winch wheel from your dock? The aluminum extension post comes in a kit and will enable you to move the winch up, so you have better access to the winch wheel.  A dock set high out of the water will no longer be a problem. No need to lay on the pier to reach the wheel?

Where can you find Pier & Waterfront Solutions?

We are located in the center of the Door County Peninsula at 7325 St. Hwy 42/57. That’s 1 mile North of County MM (Hwy 42) and 3 miles South of Sturgeon Bay. Look for the Idlewild Road intersection.

Don’t forget – Give us a call If you have a dock or boatlift topic you would like to see addressed on our site.

Call Jerry at 920-493-4404 or Email Jerry@wisconsinpws.com for more information.

HOW TO REPLACE A BOAT LIFT COVER

HOW TO REPLACE A BOAT LIFT COVER

IS YOUR CANOPY COVER SHOWING SIGNS OF WEAR?

Boat Lift covers are available from Pier & Waterfront Solutions (PWS) for ALL popular boat lift brand.  A ShoreMaster cover allows PWS to satisfy your demands for faster availability and lighter weights. Plus, they don’t sacrifice quality, regardless of brand. ShoreMaster canopies are made to fit perfectly.

We offer both the WeatherMax® and a 13oz cover.

WEATHERMAX CANOPY COVER.

All ShoreMaster WeatherMax® covers offer superior protection from the elements. You’ll enjoy WeatherMax’s ease-of-use when it comes to installation, cleaning, and storage of the cover. Other features include:

      •  A water-repellent HydroMax™ finish is applied for long-lasting protection, durability, and color retention;
      • The Lightweight yarn fabric provides a soft feel, vibrant colors and easy installation & removal;
      • Deep scalloping around the perimeter of the canopy cover offers extra coverage; and
      • There are five color options available:
image of Taupe- Weathermax canopy cover

Taupe- Weathermax canopy cover

image of Black-Weathermax canopy cover

Black-Weathermax canopy cover

image of Navy-Weathermax canopy cover

Navy-Weathermax canopy cover

image of Light-charcoal-Weathermax canopy cover

Light-charcoal-Weathermax canopy cover

image of Forest-green-Weathermax canopy cover

Forest-green-Weathermax canopy cover

 

 

 

 

 

 

Caution – Colors shown may not be accurate.  Your monitor or phone may adjust the colors.  See PWS for accurate samples.

 

 

13oz VINYL CANOPY COVER

This new 13oz canopy weighs 30% less than the canopy covers supplied by some other suppliers. That makes it easier to install, remove, clean and maintain. In addition, the 13oz canopy cover sacrifices nothing when it comes to quality. You get superior performance in all critical testing areas:

                • Tongue tear testing;
                • UV resistance;
                • Strip tensile testing;
                • Grab tensile testing; and
                • Hydrostatic resistance tests.

This 13oz vinyl canopy is designed to be very lightweight without sacrificing:

  • Durability, moisture resistance and UV protection that you expect from a premium vinyl canopy cover.
  • The 13 oz Vinyl Covers use an exclusive topcoat for superior strength, clean-ability, weatherproofing and protection.
  • Lighter weight vinyl for hassle-free installation and removals.
  • The deep scalloping around the perimeter of the canopy cover provides extra coverage.
  • Six color options.

 

image of Blue 13oz Vinyl Canopy Cover

Blue 13oz Vinyl Canopy Cover

image of Onyx 13oz Vinyl Canopy Cover

Onyx 13oz Vinyl Canopy Cover

image of Tan 13oz Vinyl Canopy Cover

Tan 13oz Vinyl Canopy Cover

image of Gray 13oz Vinyl Canopy Cover

Gray 13oz Vinyl Canopy Cover

image of WhiteTan 13oz Vinyl Canopy Cover

White13oz Vinyl Canopy Cover

image of Forest-green-13oz Vinyl Canopy Cover

Forest-green-13oz Vinyl Canopy Cover

 

 

 

 

 

Caution – Colors shown may not be accurate.  Your monitor or phone may adjust the colors.  See PWS for accurate samples.

What do we recommend?  WeatherMax®  – for its overall strength, durability, and cost.

HOW DO I MEASURE MY CANOPY FRAME?

Here are some standard dimensions for ShoreMaster canopies.

Don’t have a ShoreMaster lift?  Uncertain about the dimensions of your lift cover or where to start?  We give you three options:

            1. Refer to this ARTICLE for information on how to measure the frame; 
            2. Call us if it is a different brand than the two shown in that article; OR
            3. PWS will come to your site to get the information needed.

Remember, PWS prefers to do an on-site evaluation to ensure the accuracy needed.  There are many lengths, styles, and widths available.

You can view complete PRODUCT WARRANTY DETAILS here.

A FREE GIFT FOR REGISTERING YOUR SHOREMASTER PURCHASE

Protect your investment by registering your ShoreMaster purchase for full warranty coverage. Plus, when you register your purchase, you’ll receive a FREE gift from ShoreMaster. You’ll need your dealer and product information (a receipt or invoice will be sufficient) to register your product.

Do you have a friend that may be interested in this information? Please share a link to this page with them.

Pier & Waterfront Solutions

PWS is located at 7325 St. Hwy 57. That’s 1 mile North of County MM (Hwy 42) and 3 miles South of Sturgeon Bay at the Idlewild Road intersection.  Our staff is here year-round to assist you.

SPIDERS, BEES AND YOUR CANOPY

image of spider web

Spider Web

SPIDERS, BEES AND YOUR LIFT CANOPY

When you bought your boat lift and canopy, you probably thought “This is all mine, and mine alone.”  Little did you know that within a short time you will be sharing it with unwelcome visitors. Your visitors include hornets, spiders, wasps, and spider webs to name a few. They tend to be annoying and creepy in some cases. They also are persistent once they take up residence on your boat lift (the most common location).

HOW DO YOU GET RID OF SPIDERS?

Maybe the better question is – Do I want to get rid of them? Gulls and geese are disease carriers, and you have to be careful with them.

Spiders can produce a painful bite. Spiders have a ferocious appetite and they eat mosquitos and bay flies. No one will complain about that. They also are a source of food for birds. Nature has a way of balancing things (but not fast enough when it comes to bay flies and mosquitoes.)   No one will complain about that. They also are a source of food for birds. Nature has a way of balancing things (but not fast enough when it comes to bay flies and mosquitoes.)

image of Peppermint oil to get rid of spiders

Peppermint oil to get rid of spiders

SEVERAL WAYS TO GET RID OF SPIDERS

There are many articles on the internet, and universal themes involve the use of peppermint or cinnamon sprays. These would be non-lethal, non-poisonous methods of driving them away. Consider using it on your boat also (under the cover). These may make your boat smell better too.  Always test on an inconspicuous area to prevent staining.

There are other ways like the use of Orto Home Defense which is useful. Be careful where you use it so that pets and children do not come in contact with it. It is beneficial on painted or aluminum siding and around windows too.

Remember, the DNR is very strict about spraying ANY chemicals over water. Try to trap the excess spray with a large piece of cardboard, so it does not fall into the water. Do not breathe in the fumes. Follow label directions.

SPIDER WEBS

Get rid of spider webs whenever possible. Make it difficult for them. If you see small black “dots” clean them with a detergent to prevent those eggs from hatching and multiplying your problem.

HORNETS

image of Homemade hornet trap

Homemade hornet trap

Hornets are not only annoying but like bees and wasps, they can produce severe reactions to your body if you are allergic to their sting. Besides, unlike the seagulls and geese mentioned in our previous article – The spider and hornets are pests, but they serve a useful purpose too. Hornets, bees, wasps help pollinate crops and flowers. Just stay away from them.

If you ever left an open soda or anything sweet outside you know that hornets love it. You can use this love to trap and dispose of them by mixing Mountain Dew and Dawn detergent in a dish. Keep it out of children and pets reach. There are commercial traps that work on the same principle.

If you choose to use the “Wasp and hornet killer” sprays, remember they are very effective if used correctly. Used in boat houses and under eaves you need to remember three things:

  1. Always use the sprays in the evening when they are not as active.
  2. The “cheap” sprays usually can’t make it to the advertised 20-foot mark. As a result, it just takes one hornet who did not come in contact with the spray to ruin your day. You may set a new world record for running. Be prepared.
  3. Try to spray downwind, if possible.

WASPS

There are numerous powders available for ground wasps. Wasps are VERY aggressive so treat them with respect and have your running shoes on. They will swarm from their nests en masse to attack you. Again, we recommend a good pair of running shoes.

For more information read this article for wasp and hornets.  If spiders are your problem, read this article.

Don’t forget – Give us a call If you have a dock or boatlift topic you would like to see addressed on our website. This year you will see issues like “Seagull deterrents – Updated, “Boat Lift Insurance,” and other issues important to our clients.

WHERE IS PIER AND WATERFRONT SOLUTIONS?

We are located in the center of the Door County Peninsula at 7325 St. Hwy 42/57. That’s 1 mile North of County MM (Hwy 42) and 3 miles South of Sturgeon Bay. Look for the Idlewild Road intersection.