Steel or Aluminum Docks – Is Steel your best choice?

Steel or Aluminum Docks – Is Steel your best choice?

                Aluminum ShoreMaster Dock

Pier & Waterfront Solutions has strongly recommended aluminum docks from ShoreMaster for years. 

Today, the rising waters and intense storm activity has forced us to re-examine our customer needs.

What was the result?

If you’re in a protected or semi-protected area, we still recommend aluminum docks from ShoreMaster. These are the strongest aluminum docks on the market. When combined with their Flow-Thru decking, you have a winning combination for most needs.

But what if you aren’t in a protected area? Is steel a better choice?

3-Season Pier on Lake Michigan

      Steel 3-Season Pier

The high waters have changed the environment in the last several years. For Lake Michigan and Green Bay customers, we saw a need to develop a new version of a dock. In March 2020, we announced the latest innovation from Pier & Waterfront Solutions – the steel 3-Seasons Pier.  

When did this come about?

Initially developed in 2017 and 2018, the first docks were built and tested in 2019. In 2020, we put the 3-Season Pier in our sales area, where it quickly sold out.

Imagine having the most massive steel dock in the state to withstand the waves. Now, combine that with SunWalk decking, and you have another winning combination.

What else is different about the Steel 3-Season Pier?

It comes with 20-foot ramps – not the typical eight or 10-foot ramps you are accustomed to. Why is this important? A 20-foot ramp means you have a gentle rise up to the dock, and you don’t have to get a running head start to get there. It’s easier for young and old to access the pier.

Anything else?

Instead of having a mere 4′ x 8′ (32 square foot) “L” section to socialize on, you have a 4′ x 10′ (40 square foot) “L” section. The kids will no longer trip over your feet as they run around.  

There’s 25% more room to sit or socialize on. The massive “L” section will also get you away from the boat lift area and the supplies you want to load.

What’s important when deciding what material to use?

When deciding on the type of material to use on your dock, it is essential to use strong materials that will last season after season. 

Even the legs are massive. They measure 2-3/8″ outside diameter versus the next closest one 1-7/8″.

You can follow this link  3-Seasons Pier for the technical details of why it’s the strongest and best dock for you.

Aluminum Docks

Aluminum docks have always been popular due to their low maintenance and durability. Some people choose to install and remove their piers themselves, and the lighter weight helps.

Aluminum Dock Pros:

  • Low Maintenance & Durability – Aluminum frames do not rust.
  • Light-weight – Aluminum docks are easier to install.

Cons:

  • More expensive – The biggest drawback for aluminum docks is that it can be more costly than it’s steel counterpart.

 Steel Docks

Steel docks are popular because of their cost efficiencies and superior strength,

Pros:

  • Strength: For heavily used piers, steel will be the best option for its strength, which will withstand constant use.
  • Galvanized steel: At Pier & Waterfront Solutions, we use galvanized steel to prevent rusting. 

Cons:

  • Heavier weight: While the dock is known for its superior strength, the weight can also prevent buoyancy issues.

 Ready to learn more?

At Pier & Waterfront Solutions, we provide a free site survey to determine the best material and design for your next dock. 

Contact Jerry today to get started!  

Call 920-493-4404 or email Jerry@wisconsinpws.com

Where are we located?

Pier & Waterfront Solutions (PWS) specializes in ShoreMaster aluminum docks and now the 3-Seasons 
Pier by PWS.  We
 are located in the center of Door County at 7325 St Hwy 57 south  Sturgeon Bay at the intersection of Idlewild Road. Our staff looks forward to serving all of your waterfront needs.

DO I NEED A NEW DOCK?

Do I need a new dock? 

                 Do I NEED A NEW DOCK?

Docks that are several years old will show some signs of wear. It might be the decking, or it could be the frames. Either way, your dock needs yearly inspections. It’s especially true this year.

Why? You guessed it – the storms. At least two things are happening. Record-setting water levels mean the waves can dislodge trees, logs, and other floating objects that have been sitting dormant on the shore for years. They get washed along the beaches and could hit your dock or boat lift during a storm.

Other docks or decking from your neighbors’ pier can be washed out too. That debris could also hit your dock. Don’t forget about the jet skis and boats that get dislodged in the significant storms.

How many times does it take to cause damage to a dock or boat lift? 

        Dock damage

Once could be enough. Imagine a boat or log floating under your dock or into your boat lift. The next wave pushes it up against the bottom of your dock or lift. With the wood hung up under the frames, they get twisted by the waves. Here’s the result.

Is the hardware still holding tight? 

At one point, at least one manufacturer’s decking was glued and stapled. This decking did not have enough support under the decking, either. The constant flexing of the panels and the natural wood shrinkage meant the staples loosened, and the glue let go. 

Consider replacing a wooden decked pier with a different material. If the frames are sound, you may be able to use the Flow-through decking options.

Flow-Through decking is considered the best decking available. For more information, click HERE.

What about the frames?

                   Is your dock frame bent?

How much wear and tear is the question. Proper maintenance of a dock system can help keep it looking beautiful for a long time. Some types of damage are easily repaired. Others need a lot of work.

But, if your dock is getting dangerous and unreliable, replacement might be the best option. Here are some more signs that you should think about investing in a brand new dock.

 

 

Widespread Rust

           Do I need a new dock?

Certain types of metal used around water will rust. Painted, and even powder-coated metals will need regular upkeep to keep ahead of the rust.

Large areas of rust will spread. They eat away at the dock frames. If the metal rusts through, it can cause breakage in other areas too.

In cases like this, a completely new dock might be necessary. 

Aluminum docks are made of rustproof metal and are a great option when considering upgrading or replacing a failing dock.

Have wood – will rot, Discolor, Split … You get the point!

Wooden docks can rot when water seeps into the wood. Moss, mildew, algae, and other growth can trap moisture in the wood decking, worsening the situation. However, it can be solved or prevented by keeping your dock clean and well maintained. 

If a small area is experiencing rot, replace the individual components with new, treated lumber. But, when multiple areas are rotting, it’s time to replace your dock. 

Consider replacing a wooden pier with different materials, including aluminum painted to look like wood, which is one of the premium ShoreMaster decking options.

Cracked or Warping Dock Supports

Has any boat come in “hot” (too fast) and hit the frames or vertical supports? Maybe a wave pushed your boat faster than expected or in the wrong direction. Accidents happen! 

While the damage may appear only superficial, it’s essential to check all the welds in the immediate area.

Don’t let this type of damage go unattended. With the current rash of storms and high water, this type of damage can quickly become critical.

Minor cracks in small areas may require welding or the replacement of some parts. If major load-bearing areas have significant damage, it’s better to stay safe and replace the structure. 

Can a permanent dock be damaged?

Permanent docks sit on large pipes or underdeck support systems. Assessing the damage below the waterline, let alone repairing it, requires specialized equipment. 

Dock foundations are subject to:

  • Water movement, 
  • Changing temperatures, 
  • Currents, 
  • Ice movement, and 
  • Other factors that can cause foundation shifts and severe damage. 

Cracking is a sign that further investigation and possibly replacement of your docking system will be needed.

Posts Can’t Be Set Properly?

Permanent boat docking systems have supports to hold them up. In some instances, the support pipes must be driven up to 100 feet deep at times to find the solid rock. Even then, winter ice can grip the outside of the post and raise it again.

If the ice raises your posts, it might be time to replace your dock. Look into a floating aluminum or steel dock that adapts to fluctuating water conditions. This type of dock can be removed in winter or protected by a “de-icer” system. The “de-icer” system prevents the ice from locking onto the pipes and being drawn back up.

Custom Docking Systems – Pier & Waterfront Solutions

If it’s time to replace or upgrade your boat docking system, PWS can help. We are the experts in the waterfront business. We have helped many shoreline owners find their perfect waterfront solution – it’s written right into our name.

Did you know PWS has new and used aluminum or steel docks and lifts available? We also have the New 3-Season Pier (steel) for the roughest of waters. 

Need an entirely new aluminum dock system or the perfect accessory? Pier & Waterfront Solutions has a support team that can help. 

Remember, Pier & Waterfront Solutions (PWS) specializes in Waterfront Solutions for docks and lifts. 

For more information and what works best for your area, contact Jerry @ (920) 493-4404 TODAY – or – fill out this simple quote request form.

Where is Pier & Waterfront Solutions?

Located at 7325 St. Hwy 57, it’s 3 miles south of Sturgeon Bay, and 1 mile past the intersection of Cty MM (heading north). Look on the right side, one mile north, at the next intersection (Idlewild Road and Hwy 57).

ARE WE OPEN?

During this time of uncertainty, Pier & Waterfront Solutions has stayed “open.” We have implemented measures to ensure the safety of our employees and visitors. At the same time, we are working to maintain the trusted service that you have come to expect.

We are conducting as much business as possible by email, text, or phone.  Site visits will continue as usual. When in-person contacts are necessary, we will follow “social distancing” guidelines.

Our display yard is always open for you to examine at your leisure. All displays have a numbered, red tag on them. If you want more information or pricing, please reference that number.

We provide estimates and invoices by email to make the process paperless and faster.  With these measures, we hope everyone will stay safe, and we will be back to normal operations soon. 

What can YOU do to help us? 

Please conduct as much business as possible via emails, messaging, and emails.  When you see our crews installing equipment, please practice “social distancing.”

Please call, message, or email us with any questions.

Thank you for allowing us to work with you.

Let’s all stay safe!

BEST BOAT DOCK DECKING | DOOR COUNTY

The Best Boat Dock Decking in Door County

Boat dock decking is no longer a simple piece of wood laid on other pieces of wood. There are many types of materials used on piers and boat docks today. 
 
Today’s options include open-deck plastic, solid plastic boards, aluminum, wood, and various composites. 
 

What’s the most popular decking used today, and why?

 

Today, wise shoppers choose plastic with the open-deck configuration.

 

 

Why?

It’s simple. The best type of decking is a plastic deck. Today’s plastic holds it’s original color (within 3%). It also keeps it’s shape better. Plastics need less maintenance than any of the other types of decking.
 
Plastic decking requires no staining or painting. The surface does not flake or wear-off, nor does it lose its color with exposure to the UV rays.
 
Note – The NEW 3-Season Pier is only made with open decking. 
 

Open-decking helps resist the growth of mold and mildew far better than wood or even another plastic deck. Plastic stays cool in the summer, repels rain and dries quickly. About 90% of the moisture runs off immediately while the rest simply evaporates.

 

What about other types of plastic boat dock decking?

If you are referring to the wood and resin-impregnated boards, over time, the wood fibers swell. The moisture can attract mold and mildew.

 

How about recycled plastic boards with no fiber in it?

image of Typical Plastic decking

Typical Plank decking

The recycled boards come with their unique problems.
 
If stored in shaded areas, HDPE plastic boards cannot escape the mold/mildew cycle. See how the mold/mildew cycle develops HERE.
 

What’s the most important thing about decking?

Recycled decking is an extruded board. That means, when cresting waves hit the bottom of the dock, there is no release for the energy waves produce. The bolted-down boards keep the decking from washing away. But this creates a virtual “solid” surface for the wave’s energy to push against. The frame structure must take all the energy from the wave.

 

How can you prove this?

Look at a dock that flipped over during a storm. You will notice that the legs bent in the direction that the storm originated. 

 Solid boards with a 1/2″ gap every 6″ does not relieve the pressure from the waves.
 
The result is the upward pressure from the waves lifted the pier high enough for it to move sideways. The legs were no longer vertical. They came down at an angle, and the legs bent. The continuing pressure from the waves then pushed the dock over.

Plastic is plastic – isn’t it?

Yes, they are all oil derivatives. But, there are many types of plastic made today. Some are super hard and act as “bearing surfaces,” while others are very pliable. 
 
In general, plastics will outlive us. The shape and surface area of the plastic makes a big difference when it comes to decking. 

How do you relieve the upward energy?

The only way to relieve the pressure on the boat dock decking is to provide enough open areas for the wave energy to pass through. 42% open area is the standard today.

At this percentage, almost one-half of the wave energy passes through the decking. The wave is less likely to lift the dock. Yet the decking is strong enough to walk on.

In conclusion
If you combine the most massive steel frame in Door County along with an open deck,
you get the
PWS 3-Season Pier.
Don’t Forget – Considering rip-rap for your shoreline? PWS is the place to contact!


Where is Pier & Waterfront Solutions?

Located at 7325 St. Hwy 57, it’s 3 miles south of Sturgeon Bay, and 1 mile past the intersection of Cty MM (heading north). Look on the right side, one mile north, at the next intersection (Idlewild Road and Hwy 57).


ARE WE OPEN?

During this time of uncertainty, Pier & Waterfront Solutions is staying “open.” We have implemented measures to ensure the safety of our employees and visitors. At the same time, we are working to maintain the trusted service that you have come to expect.

We are implementing these precautionary measures:
1. Conducting as much business as possible by email, text, or phone. 
2. Site visits will continue but with limited in-person meetings. When in-person contacts are necessary, we will follow “social distancing” guidelines.
3. Our display yard is always open for you to examine at your leisure. All displays have a numbered, red tag on them. If you want more information or pricing, please reference that number.

That’s not all!

4. Some employees are working remotely, but they are always available by phone.
5. Any employee exhibiting symptoms or illness is sent home.
6. We continue to provide estimates and invoices by email to make the process paperless and faster.
7. Crew starting times are being staggered to limit social interactions.
8. We keep the same crews together to limit cross interactions.

With these measures, we hope everyone will stay safe, and we will be back to normal operations soon. 

What can YOU do to help us? 
 
1. Please conduct as much business as possible via emails, messaging, and emails. This step protects everyone involved.
2. When you see our crews installing equipment, please practice “social distancing.”
 
So, YES –  WE ARE OPEN! 
Thank you for allowing us to work with you.
 
Please call, message, or email us with any questions.

Let’s all stay safe!

Contact:
 
Jerry @ (920) 493-4404 or Jerry@wisconsinpws.com – Commercial work & new/used Sales.
Dave @ (920) 905-2588 or Dave@wisconsinpws.com – Erosion control & shoreline work.
Jerry @ (920) 493-4404 or Jerry@wisconsinpws.com – Scheduling & Service work
3 REASONS FOR A SHORTER DOCK

3 REASONS FOR A SHORTER DOCK

3 REASONS FOR A SHORTER DOCK

The high water again this year means that your dock and boat lift will once again be taking a beating. (see article) 

Last year, some people insisted on putting their entire dock in. Additionally, they wanted their boat lifts at the end of the dock. We advised against this, and we will be asking again this year. Why do we recommend this?

THE LEGAL REASON

First, the Legal reason – the DNR restricts a dock from being in water depths deeper than necessary to float a boat. In the past, in some areas, this meant a dock could be 200′ long (with warning lights to alert boaters in the dark). 

Even that 200′ dock was legal as long as it did not obstruct boat traffic. If the water levels were shallow, you had to go that far out to launch a boat in some areas.

Today, that same dock could be closer to 100′ (or less) due to the extremely high water.

NOW – THE PRACTICAL REASON

 Second, the reason for a shorter dock this year is simple – The water is EVEN HIGHER this year. There is a better chance that your dock and boat will survive the storms.

NEXT, THE FINANCIAL REASON

Finally, do you want to save money as well as reduce the risk of damage to your dock & boat lifts? The cost of installation depends, among other things, on the actual time it takes to install your equipment. Often, fewer sections equate to lower costs.

What’s the alternative to a shorter dock?

Without your agreement, we had to install the full length. If you didn’t agree, we felt we had no choice but to replace the legs with longer legs. We had to do this to compensate for the higher water. But, this route results in higher costs for installation.

Some homeowners took us up on the shorter docks in the hope that the water would go down in 2020. It didn’t! Others opted for lengthening the legs.

From our standpoint, it requires more time to replace the legs with longer ones than to shorten the dock. 

So – What Happened?

Some docks did not have longer legs put on, and we installed the entire length. Still, they survived. If this was your dock, feel fortunate. 

For those who did NOT allow us to do one of these alternatives, we will be asking you to choose again this year. Remember, the water is even higher this year.

We would prefer to leave one or two sections uninstalled this year. The alternative, we will request that you allow us to put longer legs on your dock. Our goal is simple – we want to limit damage to your dock.

Also remember, with longer legs, your dock may have more “sway” to it. If that happens, we recommend sway braces.

Even with longer legs, we will ask you to move your boat, and jet ski lifts closer to the shore. This will help protect them from the waves. The lifts have limited leg lengths (without getting longer legs). Your boat could pay the price if we don’t use one of these alternatives.

NEW – this year!

This year PWS has another alternative that was not available in the past. Talk to Jerry about trading your dock for the new 3-Season Pier, which we are now offering. 

This new steel dock can handle storms better due to it’s greater weight and the “open” decking we use. Combining these two features makes it the heaviest pier on Green Bay. It has survived installations on Lake Michigan also.

Tell Your Friends & Family

Have friends or neighbors you believe should see this article? Email them this link – and Thank you!
 
Visit Pier & Waterfront Solutions on Facebook also.
Don’t Forget – Considering rip-rap for your shoreline?  PWS is the place to contact!

  PWS is open for business as usual.  Practicing “Social Distancing”?  We do business by phone and emails also.


Where is Pier & Waterfront Solutions?

Located at
7325 St. Hwy 57, it’s 3 miles south of Sturgeon Bay, and 1 mile past the intersection of Cty MM (heading north). Look on the right side, one mile north, at the next intersection (Idlewild Road and Hwy 57). 

ARE WE OPEN?

During this time of uncertainty, Pier & Waterfront Solutions is staying “open.”  We have implemented measures to ensure the safety of our employees and visitors. At the same time, we are working to maintain the trusted service that you have come to expect.

We are implementing these precautionary measures:

1. Conducting as much business as possible by email, text, or phone. 
2. Site visits will continue but with limited in-person meetings. When in-person contacts are necessary, we will follow “social distancing” guidelines.
3. Our display yard is always open for you to examine at your leisure. All displays have a numbered, red tag on them. If you want more information or pricing, please reference that number.

Is there More?

4. Some employees will be working remotely, but they are always available by phone. 
5. Any employee with symptoms or illness is sent home. 
6. We continue to provide estimates and invoices by email to make the process paperless.
7. Crew starting times are being staggered to limit social interactions.
8. We keep the same crews together to limit cross interactions.

With these measures, we hope everyone will stay safe, and we will be back to normal operations
soon. 

What can you do to help us? 

1.  Please conduct as much business as possible via emails, messaging, and emails. This step protects everyone involved.
2. When you see our crews installing equipment, please practice “social distancing.”

Thank you for allowing us to work with you.

So – YES – ARE WE OPEN? 

Please call, message, or email us with any questions.

Let’s all stay safe!

Contact:

Jerry @ (920) 493-4404 or Jerry@wisconsinpws.com – Commercial work & new/used Sales.
Dave @ (920) 905-2588 or Dave@wisconsinpws.com – Erosion control & shoreline work.
John @ (920) 493-4405 or John@wisconsinpws.com – Scheduling & Service work

The Ultimate Guide to Dock Sway

The Ultimate Guide to Dock Sway

 

Define Dock Sway

Dock sway is the side-to-side movement experienced when you walk on dock decking. The higher a dock sits, the more likely it will occur. It can also happen on deeper inland akes, even though the deck is only a foot above the water. Sway is the direct result of the length of the legs and the size of the leg material. 

We have published several articles to tell you about the continued rising waters on Green Bay and Lake Michigan.

https://wisconsinpws.com/rip-rap/  &
https://wisconsinpws.com/lake-michigan-water-levels/)

At the time of the most recent report, the water was 14″ higher than last year. Remember, last year was about 12″ higher than the previous year. 

Since the most recent update, it has continued to rise several inches more. The upward trend will continue through 2020.

How Much Higher Will the Docks be This Year?

Long legs cause dock sway

Long legs = dock sway

 

It will be necessary to raise the docks to adjust for storms. It’s the only way to escape the waves’ energy. The high waves we experience in Door County means it is always prudent to raise the dock accordingly. 

What Causes Dock Sway?

The longer the legs are, the more likely you are to experience sway. Let’s look at two examples to explain this:

  1. A flagpole tends to sway when subjected to strong winds. If you raise the pole 10′ higher without increasing the diameter of the flagpole, you will see much more sway. The higher the pole is, the larger the width of the pole must be.
  1. If you step on a 6-foot step ladder, the first few rungs are pretty stable. You’re not high off the bottom. The higher you go, the more the ladder tends to sway.

 We do not advise this, but if you place your feet on the top rung of the ladder, you need to start looking for a safe place to land. 

How Can You Minimize Sway?

There are several things that you can do:

1. Increase the width of the dock. It’s more stable when walking on a wider pier. But, that’s not practical when you already have a dock.

2. The addition of cross-braces on the lower parts of the legs will reduce the swaying motion. Cross braces are rigid pipe(s) attached in an “X” pattern to make the dock stable. Usually, the cross brace attaches near the end of the dock, where the longest legs are used. The end is the most susceptible point on a pier when looking at sway.

3. New this year is the 3-Season Pier. This new pier will also be set high, but the legs are stronger (larger diameter), and the dock is more stable as a result. Cross braces would still be a good idea if your experience sway.

4. Give serious consideration to not installing all the sections you have available. See this article – Shorter Dock on April 28th.

Why Go Through Any of These Expenses?

You could let the waves destroy the dock and get a new one using the insurance money. Wrong!! If you re thinking this way, check out this article along with this article. Insurance will rarely pay for your damaged dock.

What Does the 3-Season Pier Use?

On the 3-Season Pier, we use 2″ schedule 40, galvanized steel pipe, which has an outside diameter of 2 3/8″. 

Compare that with the legs used by some competitors, which are 1 ¼” pipe or even 1 ½” tubing. (Tubing is the lightest or thinnest of all the materials used. Tubing is used mainly on all-wood docks). Both of these have little strength, and docks should never use them.

One Last Suggestion

One final recommendation is to use “Flow-Through” decking (see this article on May 19th) This decking minimizes the effects of the waves on the dock. With 42% less deck surface, it allows much of the wave’s energy to pass harmlessly through the decking. 

In conclusion

Give serious consideration to not installing the full length of your dock to avoid sway this year.

Tell Your Friends & Family

Have friends or neighbors you believe should see this article? Email them this link  – and Thank you!

Also, visit Pier & Waterfront Solutions on Facebook.

Don’t Forget – Considering rip-rap for your shoreline?  PWS is the place to contact!

 

Where is Pier & Waterfront Solutions?

Located at 7325 St. Hwy 57, it’s 3 miles south of Sturgeon Bay, and 1 mile past the intersection of Cty MM (heading north). Look on the right side, one mile north, at the next intersection (Idlewild Road and Hwy 57).
 

ARE WE OPEN?

During this time of uncertainty, Pier & Waterfront Solutions is staying “open.”  We have implemented measures to ensure the safety of our employees and visitors. At the same time, we are working to maintain the trusted service that you have come to expect.

We are implementing these precautionary measures:

  • Conducting as much business as possible by email, text, or phone.
  • Site visits will continue but with limited in-person meetings.
  • When in-person contacts are necessary, we will follow “social distancing” guidelines.
  •  Our display yard is always open for you to examine at your leisure. All displays have a numbered, red tag on them. If you want more information or pricing, please reference that number.

Is there More?

  • Some employees will be working remotely, but they are always available by phone.
  •  Any employee with symptoms or illness is sent home.
  •  We continue to provide estimates and invoices by email to make the process paperless.
  •  Crew starting times are being staggered to limit social interactions.
  • We keep the same crews together to limit cross interactions.

    With these measures, we hope everyone will stay safe, and we will be back to normal operations
    soon. 

What can YOU do to help us? 

  • Please conduct as much business as possible via emails, messaging, and emails. This step protects everyone involved.
  • When you see our crews installing equipment, please practice “social distancing.”

    Thank you for allowing us to work with you.

So – YES – WE ARE OPEN! 

Please call, message, or email us with any questions.

Let’s all stay safe!

Contact:

Jerry @ (920) 493-4404 or Jerry@wisconsinpws.com – Commercial work & new/used Sales.
Dave @ (920) 905-2588 or Dave@wisconsinpws.com – Erosion control & shoreline work.
John @ (920) 493-4405 or John@wisconsinpws.com – Scheduling & Service work